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Flint Hills Resources – FHRCC 2021 Turnaround

Location: Corpus Christi, Texas

  • Duration: January 2021 – February 2021
  • Workhours: 140,000 
  • Percentage of Labor Self-Performed: 80% 
  • OSHA Recordables: ZERO 
  • Contract Value: 5.5MM 
  • Subcontractors:

project quick facts

Turner’s scope for the FHRCC 2021 Turnaround included scaffolding, insulation, painting and abatement. 

Scaffolding: Erected 979 scaffolds throughout the duration of the Turnaround event. 

Insulation: Installed approximately 26,000 square feet, and 3,350 linear feet of insulation. 

  • Approximately 23,000 square feet of installed insulation was in the FCCU 01DC102 Reactor. 
  • Approximately 3,000 square feet of installed insulation was in the ALKY 03FA363 Second Stage Acid Settler vessel in the acid area fully dressed out in acid protective suits. 
  • Of the 3,350 linear feet of insulation installed was covered between 167 work scope packages in the ALKY, and 66 work scope packages in the FCCU units. 

Painting: Wet & Dry Blasted, power tooled, hand prepped, & coated approximately 2,000 square feet, 936 welds, and erection marks in various sizes of pipe. 

  • Approximately 23,000 square feet of installed insulation was in the FCCU 01DC102 Reactor.
  • Approximately 3,000 square feet of installed insulation was in the ALKY 03FA363 Second Stage Acid Settler vessel in the acid area fully dressed out in acid protective suits. 
  • Of the 3,350 linear feet of insulation installed was covered between 167 work scope packages in the ALKY, and 66 work scope packages in the FCCU units. 
  • Approximately 322 welds and erection marks in the FCCU unit ranging in sizes from 24” down to ¾” piping. 
  • Approximately 614 welds and erection marks in the Alky unit ranging in sizes from 28” down to ¾”, with majority of this scope of work in an acid area. Fully dressed out in acid protective suit.
  • Exterior vapor blasted & coated 2,000 square feet on a vessel inside an Alky Unit acid area. Fully dressed out in acid protective suit. 

Abatement: Lead abated approximately 350 square feet of structure steel, and piping. 

Planning: Planned SIPA labor, materials, and equipment needs for the ALKY, and FCCU Turnarounds. 

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