Skip to main content
Projects_SIPA_LargestTA_2020_1
< Projects

Flint Hills Resources – FHRCC 2021 Turnaround

Acting as the main mechanical contractor, Turner Industries completed the EOEG-3 turnaround in October at Shell’s Geismar Chemical Facility site. This event marked the third time in 2019 that Turner Industries played a major role in this site-wide event, providing maintenance and turnaround services, specialized welding services, crane and rigging services, and multiple specialty services including drone inspections, scaffolding, insulation, and abatement services, hydroblasting, and bundle extraction. 

Location: Corpus Christi, Texas

  • Duration: January 2021 – February 2021
  • Workhours: 140,000 
  • Percentage of Labor Self-Performed: 80% 
  • OSHA Recordables: ZERO 
  • Contract Value: 5.5MM 
  • Subcontractors:

project quick facts

Turner’s scope for the FHRCC 2021 Turnaround included scaffolding, insulation, painting and abatement. 

Scaffolding: Erected 979 scaffolds throughout the duration of the Turnaround event. 

Insulation: Installed approximately 26,000 square feet, and 3,350 linear feet of insulation. 

  • Approximately 23,000 square feet of installed insulation was in the FCCU 01DC102 Reactor. 
  • Approximately 3,000 square feet of installed insulation was in the ALKY 03FA363 Second Stage Acid Settler vessel in the acid area fully dressed out in acid protective suits. 
  • Of the 3,350 linear feet of insulation installed was covered between 167 work scope packages in the ALKY, and 66 work scope packages in the FCCU units. 

Painting: Wet & Dry Blasted, power tooled, hand prepped, & coated approximately 2,000 square feet, 936 welds, and erection marks in various sizes of pipe. 

  • Approximately 23,000 square feet of installed insulation was in the FCCU 01DC102 Reactor.
  • Approximately 3,000 square feet of installed insulation was in the ALKY 03FA363 Second Stage Acid Settler vessel in the acid area fully dressed out in acid protective suits. 
  • Of the 3,350 linear feet of insulation installed was covered between 167 work scope packages in the ALKY, and 66 work scope packages in the FCCU units. 
  • Approximately 322 welds and erection marks in the FCCU unit ranging in sizes from 24” down to ¾” piping. 
  • Approximately 614 welds and erection marks in the Alky unit ranging in sizes from 28” down to ¾”, with majority of this scope of work in an acid area. Fully dressed out in acid protective suit.
  • Exterior vapor blasted & coated 2,000 square feet on a vessel inside an Alky Unit acid area. Fully dressed out in acid protective suit. 

Abatement: Lead abated approximately 350 square feet of structure steel, and piping. 

Planning: Planned SIPA labor, materials, and equipment needs for the ALKY, and FCCU Turnarounds. 

Cookie Notice

This website and its third-party tools makes use of cookie technology, which is necessary for its functioning. You accept the use of cookies by dismissing the notice, or by continuing to browse otherwise.
Terms & Conditions